Double Decker Compression Forming Machine A Double Decker Compression Forming Machine is a type of compression molding machine that is used to produce rubber and plastic products. It is a versatile machine that can be used to produce a wide range of products, including automotive parts, electrical components, and consumer goods.Get more news about double deck compression forming machine,you can vist our website! The machine consists of two decks, which are used to compress the material into the desired shape. The upper deck is used to apply pressure to the material, while the lower deck is used to hold the mold in place. The machine is designed to apply pressure evenly across the entire surface of the mold, which ensures that the final product is of high quality. One of the key advantages of a double decker compression forming machine is its ability to produce complex shapes with high precision. The machine can be programmed to produce products with intricate details and complex geometries, which makes it ideal for producing parts for high-tech industries such as aerospace and defense. Another advantage of the machine is its ability to produce products with consistent quality. The machine applies pressure evenly across the entire surface of the mold, which ensures that the final product has a uniform density and thickness. This makes it ideal for producing products that require high levels of precision and consistency. In addition to its precision and consistency, a double decker compression forming machine is also highly efficient. The machine can produce large quantities of products in a short amount of time, which makes it ideal for mass production. Overall, a double decker compression forming machine is an excellent choice for manufacturers who need to produce high-quality products with precision and consistency. Its ability to produce complex shapes with high precision makes it ideal for high-tech industries such as aerospace and defense, while its efficiency makes it ideal for mass production.

Hytec Fluid Technology’s vacuum dehydrators enable high performance of hydraulic systems Hytec Fluid Technology (HFT) is the official distributor of the Hy-Pro vacuum dehydration units, manufactured in the USA by Hy-Pro Filtration. These units continuously and efficiently remove contaminants – including the “invisible enemy”, water – from hydraulic oil. This reduces the need for costly maintenance of filter systems and machinery, extending the life of the hydraulic oil and machinery. As the local value-added distributor of Hy-Pro equipment, HFT is authorised and technically skilled in the installation and service of this range of vacuum dehydrators. Get more news about vacuum hydraulic machine,you can vist our website! The Hy-Pro unit is safe and easy to operate. It is easily installed and can usually be configured and set-up in under an hour. “This technology is so versatile that it can be deployed in any industry sector. HFT has successfully installed static assemblies in the power generation, petrochemical, oil and gas as well as pulp and paper industries, and receives positive feedback on a regular basis,” comments Cameron Milner, Technical Division, HFT. The Hy-Pro dehydrator removes free, emulsified and dissolved water, as well as gases, from hydraulic oil. It achieves this by heating the oil and passing it though a vacuum chamber, where the dissolved gases and water are boiled off. The oil is then passed through a particulate filter which automatically removes all particulate matter from the oil. This extends component and bearing life, as well as the use life of the oil. The dehydrator system includes a pre-programmed, relay-enabled control panel. This provides the unit operator with full access to the necessary functionality of the machine, inclusive of the monitoring telemetry for relative humidity (RH) percentage, ISO cleanliness, temperature and pressures. “Due to the unique process flow of system, the dual condensate tank setup allows this assembly to sustain its own vacuum and facilitates a controlled environment and continuous operation,” says Milner. Certain parameter configurations must be programmed before deployment, but once complete, the system continues to operate automatically. It shuts down as a failsafe in the event of a fault. “As for maintenance, the units will only require replacement of the breather elements (environment dependant) as well as the post element replacement for the oil conditioning circuit. This is indicated with onboard monitoring technology and the unit operator can determine the procedure based on the telemetry,” adds Milner. HFT is a leader in vacuum dehydration technology, which it has supplied direct to customers for 12 years. During installation, HFT ensures the correct installation/fitment of the discharge line, suction line, and the water drain line. In addition, it carries out operator training, as well as servicing and maintenance of the systems as per customer service level agreements. “We also have our own rental fleet of machines, available for short- or long-term hire,” explains Milner.

Differences Between Closed Molding vs Open Molding Plastics encompass a wide array of materials and molding processes used to create finished parts. Typical injection molding involves heating thermoplastic or thermosetting plastic polymers and injecting them into a mold where it conforms to the mold cavity, cools and hardens. Other molding processes, like Resin Transfer Molding (RTM), involve injecting or spraying liquid thermosetting materials into a mold with reinforcing fibers, like fiberglass. Typical plastic molding can be done two ways: either by closed molding or open molding. In simple terms, plastic resin exposed to the atmosphere during curing is known as open molding, while that which is not exposed to air during curing is known as closed molding. Each type of molding has its place within the plastics industry, with advantages and disadvantages for each.Get more news about double deck compression forming machine,you can vist our website! OPEN MOLDING PROCESS The open molding process is generally less expensive since it doesn’t require the resin to be sealed off from the surrounding environment. The three main types of open molding processes are: Hand lay-up molding is the least expensive and most common open molding method, with fiber reinforcement placed into a single mold cavity and resin applied via hand with rollers or brushes. It’s used for a variety of large and small products, including storage tanks, showers, tubs and boats. Spray-up molding is similar to the hand lay-up method, though it uses a chopper gun and other special equipment to cut reinforcing material into shorter fibers before adding it to the resin mixture on the mold’s surface. As it involves automation, this method tends to be used for producing on large scales. Filament winding molding involves applying fiber strands that are saturated with resin to reinforce it in a cylindrical mold that rotates. It’s less labor intensive than other types of open molding methods and is used in the manufacture of such things as piping, stacks, chemical storage tanks and rocket motor casings. Because tooling costs for open molds tend to be lower, open molding is more widely used for short production runs. It’s typically used for larger products for which automated processes are unsuited or products made in such low volumes that the cost of automating the process isn’t justifiable. As only one side of a finished part created in an open mold is smooth, the process is not appropriate for parts that require a smooth finish across all surfaces. CLOSED MOLDING PROCESS For most larger scale plastic production, closed molding processes are more advantageous. With closed molding methods, dry reinforcing material can be put into the mold, which is then closed. The plastic resin is then put into this enclosed cavity, using either a vacuum or pressure pump to infuse it with resin. Once the material cures, the mold is opened and the plastic part or product is removed. Closed molding via processes like Reaction Injection Molding (RIM) often do not utilize a reinforcing material, as the materials used are often structurally sound without reinforcements. The following are types of closed molding processes:

Injection compression moulding for the packaging industry The trend towards wall thickness reduction poses new challenges for companies in the packaging industry. For example, the margarine tub shown here has a wall thickness of only 0.4 mm and a flow-path-to-wall-thickness ratio of about 1:400. This means extreme demands on injection moulding production.Get more news about compression moulding machine,you can vist our website! For many applications starting at a ratio of 1:300, a consistently high part quality can only be achieved with the ENGEL coinmelt process (injection compression moulding). Further advantages of this technology: Thanks to the electrically driven clamping unit and its toggle lever design, the ENGEL e-speed injection moulding machine allows very fast and, above all, precise, short compression strokes - in this case, short means 3 mm. The parallel movements of the clamping and injection sides can be precisely controlled. This precise synchronisation of the compression stroke and injection profile makes it possible to combine ENGEL coinmelt technology with a stack mould, enormously expanding the range of applications for injection compression moulding. Recovering energy with the e-speed With the new e-speed 420 size with 4200 kN clamping force, ENGEL is further diversifying its product range in order to tailor the injection moulding machines and system solutions, even more precisely to the respective application in terms of maximum overall efficiency. The injection moulding machine combines: The innovative energy recovery system of the e-speed collects the braking energy of the platen movements. It then releases the stored energy back to the motor when the platens start to move again. The toggle lever is encapsulated. This ensures a particularly low lubricant requirement and meets the highest cleanliness demands. Therefore, the machines of the e-speed series meet the strict requirements of the food industry. Picture shows the hybrid high-performance injection moulding machine e-speed from ENGEL The e-speed is the hybrid high-performance injection moulding machine for the most challenging applications in the packaging sector. System solutions for a successful circular economy Mono-material packaging, like the margarine tub in our example, consists of the same material throughout, including the label. Therefore the tub, can be shredded at the end of its life, and the recyclates moulded into new products. ENGEL is one of the pioneers in the development of a circular economy for the plastics industry. As a result, the plastic content of many products produced on our customers’ injection moulding machines consists of one hundred percent recycled material. For example, die-cutting scrap, such as those resulting from label production for this margarine tub, are regranulated and processed into new injection moulded products on an ENGEL victory injection moulding machine. This establishes a process chain in the sense of a circular economy - an essential contribution to sustainability in production.

Benefits of our rubber compression molding machine? 1. High efficiency of the machine: The rubber compression molding machine is designed to produce large quantities of rubber products in a short time. The machine works continuously and produces consistent results. It can create benefits with 24 sales and non-stop wages.Get more news about double deck compression forming machine,you can vist our website! 2. We are cost-effective: Rubber compression molding machines are cost-effective due to their high productivity and low maintenance costs. They last longer and require less maintenance than other machines. 3. High quality equipment: The compression molding process produces high quality rubber products with excellent precision and accuracy. The final product is of consistent and uniform shape, size and quality. 4. Versatility: Rubber compression molding machines can be used to produce a wide variety of rubber products, from simple to complex shapes, sizes and designs. It can process different types of rubber materials, including natural rubber, silicone rubber, EPDM, FKM rubber, etc. Different silicone rubber molding machines can be selected according to different materials and shapes, sizes and weights. 5. Machine energy saving: Rubber compression molding machines are designed to run with the lowest energy consumption. The machine consumes less electricity and produces less waste, making it an environmentally friendly choice. We use servo motors to save electricity by 40%-50% 6. The machine is easy to operate: The machine is user-friendly with easy-to-use controls and an intuitive interface. Operators can quickly learn how to operate the machine and produce high-quality rubber products. There are automatic operation buttons and manual operation buttons to choose from.